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Cost of Production and Break Even Price Analysis (2016/17)

The average budgeted unit Cost of Production (before interest), and Break Even Price (after interest), calculated from 2016/17 client budgets for the major commodities is shown below:

CoP before interestCoP after interest

Both the Cost of Production (COP) and Break Even Prices (BEP) for wheat, canola and lambs are similar to those figures calculated for 2015/16. However both the COP and BEP for wool have increased, due largely to a slight increase in budgeted wool enterprise costs in line with client actuals and increased returns.

Caution is required in interpreting these figures, as no two businesses are the same and the sample size is relatively small for comparison purposes. However, the figures do show what is achieved by some clients, plus the extent of their comparative advantage in a competitive market place, both locally and globally.

The phenomenon of costs rising to meet income occurs as a result of management becoming complacent about costs when incomes are better, or spending money to chase even higher returns. This applies to wool.

It is pleasing that the budgeted COPs for wheat and canola have remained stable, even though budgeted expenditure on chemicals has increased. Reduced fertiliser costs have helped offset this.

The top 20% of producers continue to have both lower variable and fixed unit costs than the bottom 20%, due to higher productivity and better matching of variable costs to expected output.

The challenge to management is to achieve a Cost of Production which provides sufficient margin from expected commodity returns. The suggested target margin is at least 25% of expected returns.

Therefore if the net ESR for wheat is $240/tonne, the desired Cost of Production is $180/tonne or less. For lambs, if $100/head net is obtained, the Cost of Production needs to be $75/head or less to achieve a 25% margin on sales.

The unit cost of production for the top 20% of wheat and canola producers, continues to be just under 70% of that for the bottom 20% of producers, while the unit cost of production for the top 20% of wool and lamb producers, is about 50% and 40% respectively of that for the bottom 20% of these producers.

The unitised interest cost of the top 20% of client producers is not much less than that of the bottom 20% of these producers.

An example of the differences in unitised variable, fixed and interest costs between the top 20% and bottom 20% of producers (ranked by total costs), is illustrated in the following table:

Components of Cost of Production and Break Even Price

CoP 2 16

The budgeted costs for the top 20% of clients ranked on a total costs per hectare basis are as follows:

top 20 16

The average total costs of $351/ha for the top 20% of clients ranked on total costs per hectare, is 69% of the overall average of $511/ha, despite this top 20% group operating an average effective total area 9% less than average.

While scale of operation is important, it in itself does not guarantee lower costs. Not surprisingly, the average interest cost of $26/ha for the top 20% of clients ranked on total costs per hectare, is 45% of the overall average of $58/ha. More so, the average interest cost per hectare for the top 20% has dropped by 33% over the last 12 months, while the average interest cost per hectare has remained static.

This top 20% group runs very lean operations, generally with lower gearing ratios and low inputs due to lower targeted output, but in line with environmental expectations. They have reduced debt considerably over the last 12 months, due to higher operating surpluses.

Unitised costs are a more reliable indicator of cost efficiency, as they take into account productivity as well as absolute costs.